Ultrasonic welding is a manufacturing process used to join two thermoplastic parts together. It uses high-frequency mechanical vibrations, typically between...

What are the phases of welding in ultrasonic welding?

In ultrasonic welding, there are typically four phases of welding: The parameters such as amplitude, pressure, and time can be...

What is a transducer used for in ultrasonic welding?

A transducer is a key component in ultrasonic welding systems that is used to convert electrical energy into mechanical vibrations....

What type of horn is good for long-term or high wear for ultrasonic welding production environments?

A titanium horn is a good option for long-term or high-wear production environments in ultrasonic welding. Titanium is known for...

What are the factors that influence horn design in ultrasonic welding?

The factors that influence horn design in ultrasonic welding are:

How do I establish a maintenance schedule for ultrasonic welding?

Establishing a maintenance schedule for ultrasonic welding is an important step in ensuring that the equipment remains in good working...

What is welding by position or absolute distance mean in ultrasonic welding?

Welding by position or absolute distance in ultrasonic welding refers to controlling the weld process based on the actual position...

What is a generator used for in ultrasonic welding?

In ultrasonic welding, the generator is the power supply that produces the high-frequency electrical energy needed to drive the transducer...

What are bad part limits in ultrasonic welding?

Bad part limits in ultrasonic welding refer to the set of conditions or characteristics of a welded part that deem...

What is Weld By Time in ultrasonic welding?

Welding by time is a method of controlling the duration of ultrasonic energy applied during the welding process. In this...

What does Weld By Distance mean in ultrasonic welding?

Welding by distance is a method of controlling the ultrasonic welding process based on the distance traveled by the ultrasonic...

What is flash in ultrasonic welding?

In ultrasonic welding, flash refers to the excess material that may be squeezed out of the weld area during the...

What is part marking in ultrasonic welding?

Part marking can cause issues in ultrasonic welding for several reasons. Firstly, it can indicate that the welding process is...

What are the primary functions of the horn in ultrasonic welding?

The horn in ultrasonic welding has several primary functions, including: The shape, size, and material of the horn are critical...

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What makes up the probe configuration in ultrasonic welding?

What is ultrasonic welding?