Ultrasonic Tooling Archives - Trinetics Group

Ultrasonic Tooling

What is a transducer used for in ultrasonic welding?

A transducer is a key component in ultrasonic welding systems that is used to convert electrical energy into mechanical vibrations....

What makes up the probe configuration in ultrasonic welding?

The probe configuration in ultrasonic welding typically consists of a converter, a booster, and a horn. The converter is a...

What are the factors that influence horn design in ultrasonic welding?

The factors that influence horn design in ultrasonic welding are:

What type of horn is good for long-term or high wear for ultrasonic welding production environments?

A titanium horn is a good option for long-term or high-wear production environments in ultrasonic welding. Titanium is known for...

What are the primary functions of the horn in ultrasonic welding?

The horn in ultrasonic welding has several primary functions, including: The shape, size, and material of the horn are critical...

What a horn shapes and styles are there to choose from in ultrasonic welding?

There are various horn shapes and styles that are used in ultrasonic welding depending on the specific application requirements. Here...

How is the horn tuned in ultrasonic welding?

The horn in ultrasonic welding is tuned by adjusting its length and cross-sectional area to match the resonance frequency of...

What is a Nodal Point in ultrasonic welding?

In ultrasonic welding, a nodal point is a point on the ultrasonic horn or booster where there is minimal or...

What is the primary function of a booster in ultrasonic welding?

The primary function of a booster in ultrasonic welding is to amplify the low amplitude, high-frequency vibrations produced by the...

Why use a mylar washer in ultrasonic welding?

A Mylar washer is a type of insulating washer used in ultrasonic welding to electrically insulate the horn from the...

What is a booster in ultrasonic welding?

A booster is an acoustic tool used in ultrasonic welding that amplifies and transmits vibrations from the ultrasonic transducer to...

What wattage is available in ultrasonic welding?

The wattage available in ultrasonic welding can vary depending on the specific application and equipment being used. Generally, ultrasonic welding...

What are the different types of horns in ultrasonic welding?

In ultrasonic welding, a horn (also called a sonotrode) is used to apply high-frequency vibrations to the parts being welded....

What are the benefits of resilient fixtures in ultrasonic welding?

The benefit of resilient fixtures for ultrasonic welding are that they reduce part marking on soft materials.

What are the benefits of a rigid fixture in ultrasonic welding?

Rigid fixtures also allow for more accomodating part holding. With rigid ultrasonic fixtures it is easier to adjust where and how a part is contacted.