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Ultrasonic Tooling

What are the different types of horns in ultrasonic welding?

Choose from several different types of horns for ultrasonic welding. Here is a list of the different types and what...

What wattage is available in ultrasonic welding?

There are several different generator wattages available in ultrasonic welding. In ultrasonic welding applications, the generators wattage is the amount...

What is an energy director in ultrasonic welding?

An energy director in ultrasonic welding is a triangular shaped ridge of plastic molded into a part. It is typically...

What are the benefits of resilient fixtures in ultrasonic welding?

The benefit of resilient fixtures for ultrasonic welding are that they reduce part marking on soft materials.

What are the benefits of a rigid fixture in ultrasonic welding?

Rigid fixtures also allow for more accomodating part holding. With rigid ultrasonic fixtures it is easier to adjust where and how a part is contacted.

What are the different types of fixtures in ultrasonic welding?

Applications are evaluated individually to determine the correct fixture type. Contact Trinetics Group for a free analysis of your ultrasonic application.

What is peak to peak value in ultrasonic welding?

Peak to peak value is the measure of amplitude in units of microns. It is the distance from the upper and lower peaks of the ultrasonic wavelength.

What is gain in ultrasonic welding?

Each application has different amplitude requirements and thus different combinations of boosters and horns are required to achieve the appropriate gain.

How does a horn to fixture alignment jig work in ultrasonic welding?

A horn to fixture alignment jig is used to speed up set up changes overs and assure horn fixture to the location.

What are the tuning ranges in ultrasonic welding?

Ultrasonic stack components are designed to be tuned to a specific frequency. There is an allowable range at each frequency.