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High Speed Insert Thermal Heat Staker

High Speed Insert Thermal Heat Staker thermal assembly systems make use of direct contact heated tools with precisely controlled time, temperature, pressure and cooling, to heat stake molding to reform plastic studs, walls, and protrusions, or to embed metal components into plastic. This equipment offers the ability to perform multiple operations on several planes simultaneously. Cycle times are relatively fast, and productivity can be increased through the assembly of multiple products. Cosmetics are so exceptional that heat staking appears to be an extension of the molding process.

Trinetics cold press or thermal assembly pneumatic systems are designed for your specific application. From single stroke to multiple stroke multi-plane designs, you will benefit from the repeatability and accuracy of our insert placement equipment. Operator controls with HMI displays or a simple manual press leveler arm models are available.

Hot Tool Cold Insert High Speed (HTCI-H) SERIES 4500

The Trinetics Model 4500 is a state of the art Hot Tool Cold Insert (HTCI) machine for inserting plastic or metal inserts, helicoils, studs. It incorporates a rapid cycle time servo linear actuator that provides economical, highly accurate and repeatable performance. The machines are delivered ready for plug and play operation or that have been customized to meet the users operationally specific requirements for many plastic welding contract services our customers may require.

This Machine is designed for ease of maintenance with simple and minimum set up procedures. For example, three dimensional XYZ adjustment for insert placement is pre-programmed into an HMI (operator touch panel) that interfaces with a servo controlled positioning table and servo linear slide. This electronic coupling process insures that the Model 4500 is of a high accuracy and tight tolerance positioning device.

It incorporates a rapid cycle time servo linear actuator that provides economical, highly accurate and repeatable performance. The machines are delivered ready for plug and play/operation or that have been customized to meet the users operationally specific requirements.

This Machine is designed for ease of maintenance with simple and minimum set up procedures. For example, three dimensional XYZ adjustment for insert placement is pre-programmed into an HMI (operator touch panel) that interfaces with a servo controlled positioning table and servo linear slide. This electronic coupling process insures that the Model 4500 is of a high accuracy and tight tolerance positioning device.

 

FEATURES

  • Accuracy of insert placement (programmable to +/- 0.0015 in.)
  • Registered hole pattern nest for quick set up and change of multiple products
    Up to 27” X 27” travel
  • Positioning table constructed with Crossed Roller travel
  • Stage orientation horizontal servo motors (XY axis)
  • Single axis servo controlled positioning (1 to 8 heads) (Z axis) Insert load programmable up to 30 lbs.
  • Linear slide and bearings
  • Insert stem with manual adjustments
  • +/- 0.001” adjustment tolerance capacity at insert tip
  • Insert stem accommodates various insert sizes
  • Up to 10” inch vertical window for high depth parts
  • Highly durable hot tip insert heaters
  • Low power energy saver design

SYSTEM OPERATION AND CONTROL

  • Operator interface, high resolution touch screen 7 inch TFT display Automatic Insert positioning program
  • Approximately 3 to 6 second insert to insert cycle time
  • Easy placement of inserts directed by an operator touch panel (HMI) 20+ part product database on HMI
  • Complete diagnostic monitoring Motion control error status codes Status monitoring on operator panel Multi-user password controlsFRAME, STRUCTURAL STEEL TUBING
  • Vertical upright square structural tubing
  • Precision leveled table top for insert height accuracy
    Table frame horizontal cross members with structural square tubingMISCELLANEOUS EQUIPMENT AND REQUIREMENTS

    • Plastic safety shielding around parameter
    • Light curtain provides hand entry safety for potentially hazardous condition NEMA rated electrical enclosure with disconnect
    • Dual synchronized pushbutton START switches
    • Emergency STOP pushbutton
    • Standard documentation manual
    • Electrical service requirements, 240 volts, 20 amp, single phase (480V optional)>

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